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 Data Sheet No. PD60235
IPS1011(S)(R)
INTELLIGENT POWER LOW SIDE SWITCH
Features
* * * * * * * Over temperature shutdown Over current shutdown Active clamp Low current & logic level input ESD protection Optimized Turn On/Off for EMI Diagnostic on the input current
Product Summary Rds(on) 13m (max.) Vclamp 36V Ishutdown 85A (typ.) Packages
Description
The IPS1011(S)(R) is a three terminal Intelligent Power Switch (IPS) that features a low side MOSFET with overcurrent, over-temperature, ESD protection and drain to source active clamp. This device offers protections and the high reliability required in harsh environments. The switch provides efficient protection by turning OFF the power MOSFET when the temperature exceeds 165C or when the drain current reaches 85A. The device restarts once the input is cycled. A serial resistance connected to the input provides the diagnostic. The avalanche capability is significantly enhanced by the active clamp and covers most inductive load demagnetizations.
TO-220 IPS1011
DPak IPS1011S
D-Pak IPS1011R
Typical Connection
+Bat
Load D 1 Input R Input Signal V Diag IN S 3 2
Control
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IPS1011(S)(R)
Absolute Maximum Ratings
Absolute maximum ratings indicate sustained limits beyond which damage to the device may occur. All voltage parameters are referenced to Ground lead. (Tambient=25C unless otherwise specified).
Symbol
Vds Vds cont. Vin Isd cont. Pd
Parameter
Maximum drain to source voltage Maximum continuous drain to source voltage Maximum input voltage Max diode continuous current (limited by thermal dissipation) Maximum power dissipation (internally limited by thermal protection) Rth=5C/W IPS1011 Rth=40C/W IPS1011S 1" sqr. footprint Rth=50C/W IPS1011R 1" sqr. footprint Electrostatic discharge voltage (Human body) C=100pF, R=1500 Between drain and source Other combinations Electrostatic discharge voltage (Machine Model) C=200pF,R=0 Between drain and source Other combinations Max. storage & operating temperature junction temperature Lead soldering temperature (10 seconds)
Min.
-0.3 -0.3

Max.
36 28 6 5 25 3.1 2.5 4 3 0.5 0.3 150 300
Units
V V V A W
ESD
kV
Tj max. Tsoldering
-40
C C
Thermal Characteristics
Symbol
Rth1 Rth2 Rth1 Rth2 Rth3 Rth1 Rth2 Rth3
Parameter
Thermal resistance junction to ambient IPS1011 TO-220 free air Thermal resistance junction to case IPS1011 TO-220 Thermal resistance junction to ambient IPS1011S DPak std. footprint Thermal resistance junction to ambient IPS1011S DPak 1" sqr. footprint Thermal resistance junction to case IPS1011S DPak Thermal resistance junction to ambient IPS1011R D-Pak std. footprint Thermal resistance junction to ambient IPS1011R D-Pak 1" sqr. footprint Thermal resistance junction to case IPS1011R D-Pak
Typ.
50 1.2 60 40 1.2 70 50 1.2
Max.

Units
C/W
Recommended Operating Conditions
These values are given for a quick design. For operation outside these conditions, please consult the application notes.
Symbol
VIH VIL Ids
Parameter
High level input voltage Low level input voltage Continuous drain current, Tambient=85C, Tj=125C, Vin=5V Rth=5C/W IPS1011 Rth=40C/W IPS1011S 1" sqr. Footprint Rth=50C/W IPS1011R 1" sqr. Footprint Recommended resistor in series with IN pin to generate a diagnostic Max recommended load inductance (including line inductance) (1) Max frequency (switching losses = conduction losses) Max Input rising time
Min.
4.5 0

Max.
5.5 0.5 18 6.5 6 10 5 200 1
Units
A
Rin Max L Max F Max t rise
0.5

k H Hz s
(1) Higher inductance is possible if maximum load current is limited - see figure 11
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2
IPS1011(S)(R)
Static Electrical Characteristics
Tj=25C, Vcc=14V (unless otherwise specified)
Symbol
Rds(on) Idss1 Idss2 V clamp1 V clamp2 Vin clamp Vth
Parameter
ON state resistance Tj=25C ON state resistance Tj=150C (2) Drain to source leakage current Drain to source leakage current Drain to source clamp voltage 1 Drain to source clamp voltage 2 IN to source pin clamp voltage Input threshold voltage
Min.

Typ.
10 19 0.1 0.2 39 40 6.5 1.7
Max.
13 25 10 20
Units
m A
Test Conditions
Vin=5V, Ids=30A Vcc=14V, Tj=25C Vcc=28V, Tj=25C Id=20mA Id=5A Iin=1mA Id=10mA
36
5.5
42 7.5
V
Switching Electrical Characteristics
Vcc=14V, Resistive load=0.5, Rinput=50, Vin=5V, Tj=25C
Symbol
Tdon Tr Tdoff Tf Eon + Eoff
Parameter
Turn-on delay time to 20% Rise time 20% to 80% Turn-off delay time to 80% Fall time 80% to 20% Turn on and off energy
Min.
15 20 100 30
Typ.
50 50 330 70 5
Max.
150 100 1000 150
Units
s mJ
Test Conditions
See figure 2
Protection Characteristics
Symbol
Tsd Isd OV Vreset Treset
Parameter
Over temperature threshold Over current threshold Over voltage protection (not active when the device is ON ) IN protection reset threshold Time to reset protection
Min.
150(2) 60 34
Typ.
165 85 37 1.7 50
Max.
Units
C A V V s
Test Conditions
See figure 1 See figure 1
110

15(2)
200
Vin=0V
Diagnostic
Symbol
Iin, on Iin, off
Parameter
ON state IN positive current OFF state IN positive current (after protection latched )
Min.
15 150
Typ.
32 230
Max.
70 350
Units
A
Test Conditions
Vin=5V Vin=5V
(2) Guaranteed by design
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IPS1011(S)(R)
Lead Assignments
2 - Drain 2 - Drain
1- In 2- D 3- S
123
DPak - D Pak
1 2 3
TO220
Functional Block Diagram
All values are typical
DRAIN
37V
IN
75
15k
Vds > O.V.
43V
150k
S R
Q
6.5V
Tj > 165C I > Isd
2k
SOURCE
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IPS1011(S)(R)
All curves are typical values. Operating in the shaded area is not recommended.
Vin Ids
Ishutdown Isd
tt>T reset
80%
Vin
20%
Tr-in
80%
Tj
Tsd 165C Tshutdown
Ids
20%
Td on Tr
Td off Tf
Vdiag
normal fault
Vds
Figure 1 - Timing diagram
Figure 2 - IN rise time & switching definitions
T clamp
Vin
L
Rem : During active clamp, Vload is negative
V load R + 14V Vds S Ids
Ids
Vds clamp
D IN
5V
Vds
Vin
Vcc
0V
See Application Notes to evaluate power dissipation
Figure 3 - Active clamp waveforms
Figure 4 - Active clamp test circuit
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IPS1011(S)(R)
200%
200%
Rds(on), Drain-to-Source On Resistance (normalized)
150%
Rds(on), Drain-to-Source On Resistance (Normalized)
150%
100%
50%
100%
0% 0 1 2 3 4 5 6
50% -50
0
50
100
150
Vin, input voltage (V)
Figure 5 - Normalized Rds(on) (%) Vs Input voltage (V)
Tj, junction temperature (C)
Figure 6 - Normalized Rds(on) (%) Vs Tj (C)
90 80 70
140% 120%
Isd, normalized I shutdown (%)
100% 80% 60% 40% 20% 0% -50 0 50 100 150
Ids, output current
60 50 40 30 20 10 0 0 1 2 3 4 5 6
I limit I shutdown
Vin, input voltage (V)
Figure 7 - Current limitation and current shutdown Vs Input voltage (V)
Tj, junction temperature (C)
Figure 8 - Normalized I shutdown (%) Vs junction temperature (C)
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6
IPS1011(S)(R)
30 25 20 15 10 5 0 -50
5C/W 10C/W 1" sq footprint std footprint
100 90 80
50C/W 25C ambient 50C/W 85C ambient 50C/W -40C ambient
Ids, cont. Output current (A)
Ids, output current (A)
70 60 50 40 30 20 10 0
Tamb, Ambient temperature (C)
0
50
100
150
0.1
1
10
100
Protection response time (s)
Figure 10 - Ids (A) Vs over temperature protection response time (s)
Figure 9 - Max. continuous output current (A) Vs Ambient temperature (C)
100
Zth, transient thermal impedance (C/W)
0.01 0.1 1
100
Ids, output current (A)
10
10
1
0.1
1 0.001
0.01 1E-05 1E-04 0.001 0.01
0.1
1
10
100
Inductive load (mH)
Figure 11 - Max. ouput current (A) Vs Inductive load (mH)
Time (s)
Figure 12 - Transient thermal impedance (C/W) Vs time (s)
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7
IPS1011(S)(R)
250
200
Tsd, over temperature shutdown (C)
180 160 140 120 100 80 60 40 20 0 0 1 2 3 4 5 6
Ion, Ioff, input durrent (A)
200
150
I on I latch
100
50
0 -50 0 50 100 150
Tj, junction temperature (C)
Figure 13 - Input current (A) On and Off Vs junction temperature (C)
Vin, input voltage (V)
Figure 14 - Over temperature shutdown (C) Vs input voltage (V)
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8
IPS1011(S)(R)
Case Outline - TO-220 AB
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9
IPS1011(S)(R)
Case Outline - DPak (SMD-220)
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10
IPS1011(S)(R)
Case Outline - D-Pak
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11
IPS1011(S)(R)
Tape & Reel - DPak (SMD220)
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12
IPS1011(S)(R)
Tape & Reel - D-Pak
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245 Tel: (310) 252-7105 Data and specifications subject to change without notice. This product is designed and qualified for the Automotive [Q100] market. 9/22/2005
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